Sunday, October 31, 2010

My first folding knife.

Greetings,

I'm finally back in my shop after several months of non-stop business travel. Feels good to get out and actually make something other than hot air for a change.

I've got several projects I'm excited about finishing over the next 6-8 weeks, not the least of which are
the swords I'm building with Petr Florianek, a very cool bladesmith/craftsman from across The Pond.

Below are photos of my first folding knife. It's a slipjoint built out of scrap damascus.

I really didn't know how to build a folding knife, so I ordered a kit from Texas Knife Supply, and used it as a template. I've attached some photos of the build too.

Comments/critiques/advice always welcome.

--Dave

From Folder

From Folder

From Folder

From Folder

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Some WIP shots:
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From folding knife
The kit parts and the end-cut of damascus I forged into the blade. I made the entire knife out of end-cut scraps from other projects.

From folding knife
The end-cut forged into a small bar.

From folding knife
The end-cut polished and etched just to see what the pattern was (I actually didn't know, since it came out of the scrap bin).

From folding knife
Using the kit blade as a template.

From folding knife
The blade profiled.

From folding knife
Refining the blade using the bench top grinder.

From folding knife
Checking the thickness of the kit blade with the micrometer.

From folding knife
I spent a lot of time using a tile of marble with sandpaper glued to it getting the parts the correct thickness. Damn I need a surface grinder.

From folding knife
The profiled blade with the edge center scribed.

From folding knife
The chunks of damascus I welded together to make the scales.

From folding knife
The chunks ready to forge weld together. Waste not . . .

From folding knife
A blurry shot of the chunks welded together and drawn out into the bar that became the scales.